Solid PCBN discs are the ideal choice for professional PCBN tool manufacturers requiring customized and high-volume production. In addition to improving material utilization and cost efficiency, bulk procurement of solid PCBN discs ensures excellent batch consistency, uniform material structure, and stable performance, which are critical for large-scale tool manufacturing.
CYC solid PCBN discs cover a grain size range from 1 μm to 15 μm, with CBN content ranging from 40% to 90%. The series includes the F-series for general-purpose applications and the H-series for enhanced wear resistance, suitable for continuous and interrupted roughing to finishing of cast iron, hardened steels, and superalloys. The blanks are available with diameters exceeding 55 mm, featuring a uniform, defect-free structure. Standard inventory is readily available, and both the PCBN thickness and overall disc thickness can be customized.
Grade | Grain size | CBN % | Binder | PCBN Thickness (mm) | Total Thickness (mm) | Application |
WBN650 | 2-3μm | 62% | TiN | 2-4±0.02 | 8±0.05 | Suitable for semi-finishing and light interrupted machining of hardened steels, cast iron, and superalloys. |
WBN900F | 5-7μm | 90% | CO\AL | 2-4±0.02 | 8±0.05 | Suitable for continuous finishing of hardened steels and cast iron. |
WBN900H | 10-14μm | 90% | AL | 38±2 | 12.0±0.5 | Suitable for continuous roughing of hardened steels and cast iron. |
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